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Mini MBA: Maintenance Management & Technology

Maintenance Management & Technology: A to Z of Best Practices

06 - 17 Aug 2018 Istanbul, Turkey $9,900 Register
14 - 25 Oct 2018 Dubai, UAE $9,900 Register
26 Nov - 07 Dec 2018 Kuala Lumpur, Malaysia $9,900 Register
03 - 14 Mar 2019 Dubai, UAE $11,900 Register

Why Choose this Course?

Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.

The Structure

This comprehensive course consists of two modules which can be booked as a 10 Day Training event, or as individual, 5 Day courses.

Module 1 - Maintenance Management Best Practices

Module 2 - Maintenance, Reliability and Asset Management Technology Best Practices

What are the Goals?

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimisation best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

Who is this Course for?

It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.

How will this be Presented?

This course is designed to be a hands-on, stimulating experience. The course is highly interactive with many discussion and facilitated practice sessions.




The Course Content


Module 1
Maintenance Management Best Practices

Day One: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive

Day Two: Maintenance Management Systems

  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

Day Three: Preventive Maintenance and Maintenance Strategy

  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

Day Four: Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

Day Five: Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

Module 2
Maintenance, Reliability and Asset Management Technology Best Practices

Day Six: Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in Pumps
  • Tripping of Turbines
  • Surging in Compressors
  • Wear Mechanisms: Fatigue, Fretting, and Corrosion
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of Maintenance and Asset Management

Day Seven: Failure Analysis and Reliability

  • Elementary Statistics and Standards
  • Reliability Models
  • Learning from Major Failures Case Studies in Process Industries
  • Learning from Major Failures Case Studies in Oil and Gas Industries
  • Root Cause Analysis and Extractions of Specific and Generic Lessons
  • Reflection on Why Systems Fail

Day Eight: Statistical Failure Analysis and Reliability

  • Further Reliability Definitions and Standards
  • Examples of the Planning Process.
  • Hazard Function and Bath Tub Curve
  • Weibull Analysis
  • Case Studies from Rotating Equipment
  • Case Studies of Major Failures in other Industries

Day Nine: Condition Based Maintenance

  • General Purpose CBM
  • The P-F Curve
  • Principles of Vibration Monitoring
  • Thermal Monitoring
  • Acoustic Emission
  • Lubricant Monitoring

Day Ten: Decision Analysis in Asset Management

  • Main Criticism of Existing Management of Computerised Maintenance Systems
  • The Asset Management Framework
  • The Decision-Making Grid Approaches
  • Selection of Appropriate Maintenance Strategies
  • Integration of RCM, TPM, and CBM Approaches

The Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course.



Mini MBA: Maintenance Management & Technology
Maintenance Management & Technology: A to Z of Best Practices


Upcoming Dates

06 - 17 Aug 2018 in Istanbul - Turkey, $9,900

14 - 25 Oct 2018 in Dubai - UAE, $9,900

26 Nov - 07 Dec 2018 in Kuala Lumpur - Malaysia, $9,900

03 - 14 Mar 2019 in Dubai - UAE, $11,900


Why Choose this Course?

Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.

The Structure

This comprehensive course consists of two modules which can be booked as a 10 Day Training event, or as individual, 5 Day courses.

Module 1 - Maintenance Management Best Practices

Module 2 - Maintenance, Reliability and Asset Management Technology Best Practices

What are the Goals?

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimisation best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

Who is this Course for?

It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.

How will this be Presented?

This course is designed to be a hands-on, stimulating experience. The course is highly interactive with many discussion and facilitated practice sessions.


The Course Content

Module 1
Maintenance Management Best Practices

Day One: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive

Day Two: Maintenance Management Systems

  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

Day Three: Preventive Maintenance and Maintenance Strategy

  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

Day Four: Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

Day Five: Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

Module 2
Maintenance, Reliability and Asset Management Technology Best Practices

Day Six: Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in Pumps
  • Tripping of Turbines
  • Surging in Compressors
  • Wear Mechanisms: Fatigue, Fretting, and Corrosion
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of Maintenance and Asset Management

Day Seven: Failure Analysis and Reliability

  • Elementary Statistics and Standards
  • Reliability Models
  • Learning from Major Failures Case Studies in Process Industries
  • Learning from Major Failures Case Studies in Oil and Gas Industries
  • Root Cause Analysis and Extractions of Specific and Generic Lessons
  • Reflection on Why Systems Fail

Day Eight: Statistical Failure Analysis and Reliability

  • Further Reliability Definitions and Standards
  • Examples of the Planning Process.
  • Hazard Function and Bath Tub Curve
  • Weibull Analysis
  • Case Studies from Rotating Equipment
  • Case Studies of Major Failures in other Industries

Day Nine: Condition Based Maintenance

  • General Purpose CBM
  • The P-F Curve
  • Principles of Vibration Monitoring
  • Thermal Monitoring
  • Acoustic Emission
  • Lubricant Monitoring

Day Ten: Decision Analysis in Asset Management

  • Main Criticism of Existing Management of Computerised Maintenance Systems
  • The Asset Management Framework
  • The Decision-Making Grid Approaches
  • Selection of Appropriate Maintenance Strategies
  • Integration of RCM, TPM, and CBM Approaches

The Certificate

  • Copex Certificate of Attendance will be provided to delegates who attend and complete the course.


© 2018. Material published by Copex shown here is copyrighted. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.

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© 2018. Material published by Copex shown here is copyrighted.

All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.





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All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.








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All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.







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